Abstract
The drying of vanilla pods is a crucial step in the Bourbon processing method. The evolution of dry matter content (DM) and pod firmness (F25 corresponding to the force in Newtons required to cause a 25% strain of the pod’s thickness) were characterized at different stages of the drying process with 150 pods. The increase in dry matter content was not significantly different between the pods at the sun stage (2-4 days of sun drying) and those at the t1 stage (1 to 3 weeks after sweating); DM = 18.4% ± 2.12 vs. DM = 23.9% ± 3.21, respectively. However, between these two stages, the firmness of the pods changed significantly; F25 = 10.6 N ± 3.9 versus F25 = 3.56 N ± 1.82. The increase in DM remained constant thereafter, while the firmness of the pods no longer evolved. These results suggest that the texture modification of the pods is a necessary step for optimal and regular moisture reduction during drying. The study also showed that the visual and manual assessment by processors was generally accurate but could be improved. Predictive models were developed based on the spectral measurements of the pods between 908 and 1676 nm using a portable NIR spectrometer. Partial least squares (PLS) regression with cross-validation showed a high predictive potential for DM (R2 = 0.97, RMSECV = 2.25%, and RPD = 6.18) and more modest statistics for F25 (R2 = 0.84, RMSECV = 1.57 N, and RPD = 2.50). Predictions on 50 new pods at different stages demonstrated the robustness of the model for DM content and a lower predictive ability for firmness. A PLS discriminant dnalysis on two classes of pods, “hard” (F25 > 5 N) and “soft” (F25 < 5 N), showed a good discrimination capacity with an accuracy of 0.97 using leave-one-out cross-validation.
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