An outdoor experimental investigation was conducted to explore the thermohydraulic characteristic (Nusselt no. and friction factor) of artificial roughened solar air heater (ARSAH) having frustrum shaped roughened element on absorber plate. Data were recorded and further processed to generate Nusselt number and friction factor correlation to predict the effect of flow and roughness parameter on performance of ARSAH. The investigation was conducted by varying Reynolds number in range of 2500–12,500. Dimensionless parameter for Frustrum shaped roughness was relative frustum height (e/Dh) from 0.013 to 0.054, relative frustum pitch (p/e) from 8 to 14, Relative frustum height to base diameter (e/d1) from 0.37 to 0.75, relative frustum diametral ratio (d1/d2) from 1 to 3. Maximum performance for ARSAH was obtained corresponding to the optimum value of flow and geometric parameter. The geometric orientation of the proposed roughness geometry produced tremendous rise in Nu with an acceptable rise in friction (f). Maximum enhancement in Nu for varying p/e, e/Dh, e/d1, and d1/d2 was, 4.58, 5.21, 6.62 and 6.09 times and that of friction was 5.59, 4.69, 4.92 and 4.66 times respectively over conventional SAH. Maximum Thermohydraulic performance was 3.7, 3.6, 3.9 and 3.8 at p/e = 12, e/Dh = 0.054, e/d1 = 0.75 and d1/d2 = 3.
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