Abstract
This study investigates numerically the effects of bogie side component positions on the flow behaviour and aerodynamic noise of high-speed trains. To reduce simulation cost, the model size and flow speed are scaled down, while ensuring that the Reynolds number remains within a range conducive to similar flow behaviour. The Delayed Detached Eddy Simulation method with Spalart-Allmaras turbulence model is adopted for flow simulations. The time histories of the wall pressures are employed to predict the far field noise using the Ffowcs Williams and Hawkings equation. Analysis of pressure fluctuations on the bogie and car body show that, as the bogie side components protrude further into the flow, the area exhibiting strong noise source on the bogie surfaces increases, while it decreases on the rear walls of the bogie cavity. The aeroacoustic results reveal that the radiated noise rises at higher frequencies and drops below 160 Hz for the bogie and 300 Hz for the car body as the side components protrude further. When the bogie side components are shifted outwards by 400 mm, the overall unweighted sound pressure reduces by 2 dB but the A-weighted level increases by 2.5 dB. The total A-weighted sound power level is increased by 2.9 dB compared to the reference case.
Introduction
At speeds above 300 km/h, the noise produced by high-speed trains increases more rapidly due to the presence of aerodynamic noise. 1 There are various aerodynamic noise source regions on a high-speed train, such as the bogies, pantographs, gaps between coaches, train nose and the wake region.2–7 Of these, the bogie regions have the largest contribution to the overall sound power. 4 Among the various components of the bogie, those on the sides significantly impact the noise generation due to their proximity to high-speed flow outside the bogie cavity.5,8 These side components include the axleboxes, the bogie side frames, and external suspension dampers. In reality, their lateral location relative to the car body can vary between different designs of vehicle due to differences in the train loading gauge and the track gauge. These differences are expected to affect the aerodynamic noise from the bogie region. Therefore, it is of great practical significance to study how the lateral position of the bogie side components influences the noise generation from the bogie region.
Latorre Iglesias et al. 5 investigated the aerodynamic noise generated by a 1/7 scaled bogie model in a wind tunnel. The effect of the lateral positions of bogie side components was investigated by extending one side of the bogie laterally by up to 100 mm, thereby exposing the side components to the incoming flow. Increased noise levels were observed as the bogie side frame protruded further from the cavity, which were mainly attributed to intensified pressure fluctuations due to greater exposure of certain bogie components to the incoming flow. However, the mechanisms behind these changes were not thoroughly analysed due to the limitations of experimental methods.
As well as experimental studies, various numerical investigations of bogie aerodynamic noise have been carried out. Zhu et al. 3 investigated the effect of a fairing on bogie noise in a simplified cavity using delayed detached eddy simulations (DDES) for flow and the Ffowcs Williams and Hawkings (FW-H) equation for far-field noise. The fairing installed at the side of the bogie cavity reduced pressure fluctuations by preventing upstream flow from interacting with bogie components, leading to a significant reduction in aerodynamic noise. This suggests that noise generation around the bogie region is greatly influenced by the flow conditions at the sides of the bogie cavity. He et al.8–10 used similar methods with a more detailed bogie model, which included additional components. They further extended the study by incorporating the bogie into a realistic car body. Strong noise sources were identified at the rear wall of the cavity, the bottom of the bogie and on the side components such as dampers, axle boxes and wheels, which is caused by impingement from the detached shear layer at the cavity’s front edges. This finding agrees with results from Minelli et al., 11 who identified the shear layer detached from the surface of the car body as the primary cause of noise sources on the bogie.
Both previous experimental and numerical studies suggest that bogie aerodynamic noise is closely related to the positions of side components relative to the upstream shear layer. The aim of this study is to use numerical methods to examine the mechanism behind changes in noise spectra and overall sound pressure levels when side components extend outside the bogie cavity. Detailed simulations investigate flow parameters and noise for various configurations with different lateral positions of bogie side components. The flow field is calculated using the DDES method, and far-field noise is assessed via the FW-H equation. Flow features, noise source distributions, sound pressure levels (SPL), and sound power levels (SWL) of different components are analysed and discussed.
Computational setup
Computational model
The flow along the sides of the bogie cavity influences the noise from the bogie side components such as axleboxes, dampers, and air springs, while components positioned between the wheels like motors, gearboxes, or disc brakes are primarily affected by the flow entering the cavity from the bottom.
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Therefore, to minimize the computational expense, the components between the wheels are omitted from the computational model, as seen in Figure 1(a), rendering the bogie model symmetric. The local flow around the bogie side components is not significantly affected by the flow at the other side of the car body. In addition, the noise propagation in the turbulent flow around the car body will not be considered in the current study. Therefore, these conditions justify the use of a half-width model, with a symmetry plane introduced on the central plane of the vehicle. Computational model and its dimensions; (a) the bogie model; (b) the side view of the model; (c) the computational domain (half-width model).
Figure 1(b) and (c) show the dimensions of the computational domain, which are scaled with respect to the height of the train body H0 (3.795 m at full scale). For convenience, the train coordinates are chosen, in which the train is stationary, while the incident flow moves in the opposite direction at the train’s operating speed. Fixed velocity boundary conditions are assigned at the inlet plane and a zero-pressure outlet boundary condition is specified at the outlet plane. The top, middle and side planes are assigned symmetry boundary conditions. The positions of the upstream boundary and the various symmetry boundaries were carefully chosen to be far enough away to avoid any impact on the flow around the vehicle. All solid surfaces of the train are set as non-slip walls.
The length of the train model is approximately 5.6H0. The inlet plane is located around 10H0 away from the train nose. This distance is carefully chosen according to the numerical study in Minelli et al., 11 Li et al. 12 and Wang et al. 13 To minimise the influence from the outlet boundary condition at the downstream end, while restricting the size of the model, the first carriage is truncated at a position 3.5H0 behind the rear wall of the bogie cavity, just before the location of the second bogie cavity. According to the research from Minelli et al., 11 Gao et al. 14 and Zhang et al. 15 a distance of 3.5H0 is sufficient to allow a zero pressure boundary condition to be specified at the outlet plane. Since the focus of this paper is on the area of the bogie side components, the rails have been omitted for simplicity; the ground is located at a nominal distance of 250 mm below the bottom of the wheels. The moving ground effect is not considered, and thus, a slip wall boundary condition is assigned to the ground.
The position of the side components of the bogie relative to the car body varies with different combinations of train loading gauge and track gauge. Different widths of the car body are required for compatibility with different train loading gauges. However, for convenience, the shape of the car body is kept unchanged in the simulation (the width of the car body W = 3.444 m in full scale) and the lateral position of the bogie components is varied by extending the wheelset axles and other transverse members, similar to the approach used in the experiments of Latorre Iglesias et al. 5
In addition to standard gauge track (1435 mm), various broad gauges are used (ranging from 1524 mm to 1610 mm) as well as narrow gauges (1067 mm or smaller). The loading gauge varies according to the age and design of each country’s railway system. Across various loading gauges, the width of the carriage ranges from 2.7 m to 3.4 m. Based on these combinations of loading and track gauges, four cases are considered. As shown in Figure 2. In the case m100, the axles are shortened by 100 mm (full scale) on each side, resulting in more components being shielded by the cavity compared to the reference case. In cases 200 and 400 the wheels are shifted outwards by 200 mm and 400 mm (full scale) on each side. These two cases represent generically a smaller loading gauge (such as that present in the UK) and standard track gauge. In these two cases, more side components of the bogie will protrude from the side of the cavity, leading to an expected acceleration of the flow impacting those components. Sketch showing the relative positions of the bogie components with respect to the car body for the different wheelset axle extensions: −100, 0 (reference), 200 and 400 mm (at full scale on each side). End view with vertical direction towards the left of the figure.
Grid strategy and numerical set-up
The primary challenge in aeroacoustic calculations of the bogie is to obtain acceptable simulations of the complex flow. 4 The complicated geometry and flow phenomena around the bogie make achieving a suitable discretization of the computational domain extremely challenging. This involves maintaining good grid quality while limiting the number of cells within acceptable bounds, especially within the boundary layer regions on solid surfaces where large velocity gradients occur. The boundary layer plays a crucial role in influencing flow transition, separation, and vortex generation. Moreover, the complex flow phenomena around the bogie, driven by the high Reynolds numbers and complex geometry, necessitate a fine grid resolution, leading to very high computational costs.
To reduce the computational cost, which would otherwise be impractical, the model’s geometrical size is scaled down to 1/12 of full scale, and the operating speed is reduced to 10 m/s, approximately 1/11 of the full-scale speed (400 km/h). The Reynolds number of the scale model is
To discretize the complex geometry in Figure 1, a hybrid grid system is adopted that was previously explored by He.
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The efficiency of the hybrid grid has been validated through the basic geometrical elements, such as circular cylinder, square cylinder and an isolated wheel. The aerodynamic and aeroacoustic results show that the hybrid grid has as good a performance as the hexahedral grid. The detailed information about this type of grid is available in studies by He et al.8–10,18 Figure 3 depicts the grid distribution of the model. The origin of the coordinates coincides with the symmetry plane in the current half-width model. Grid distibution of the model: (a) surface mesh on simplified bogie; (b) surface mesh on leading car body (front part); (c) horizontal slice through the centre of the air spring at Y = 522 mm (full scale); and (d) vertical slice through the wheels at Z = 768 mm (full scale).
The grid parameters, e.g. the height of the first cell close to the solid surface and its maximum aspect ratio, are based on a comprehensive mesh sensitivity study by He et al.8–10,18 The parameters of the boundary layer grid match those utilized in the study conducted by He et al. 10 The value of non-dimensional cell size y + on the solid surface is less than 1, meeting the requirement of the Delayed Detached Eddy Simulation with Spalart-Allmaras turbulence model. The aspect ratio of the first cell in the boundary layer is the ratio of the longest edge parallel to the wall to the cell height. The maximum aspect ratios of the bogie components range from 65 to 128, while those of the car body range from 115 to 220. Particular attention was paid to the grid refinement in the train nose and bogie cavity regions. As seen in Figure 3(c) and (d), the grid near the regions of the train nose and bogie cavity was particularly refined. The refinement cell size is 2.0 mm at reduced scale. The total cell count for each case considered here is around 13.9 million.
The flow simulation was conducted using OpenFOAM v2.4.0. The Delayed Detached Eddy Simulation with Spalart-Allmaras turbulence model is adopted. The application of this numerical method has been validated in references 8-10 and 18 . A steady Reynolds-averaged Navier Stokes (RANS) calculation preceded the unsteady DDES simulation to initialize the flow field.
A physical time step of
Simulations for the four cases indicated in Figure 2 were run for a minimum duration of 4.5 s, corresponding to 125 flow-through times of the bogie cavity length. The data collection commenced after 0.6 s, when the simulation had become statistically steady. The computational wall-time was approximately 240 hours, utilizing 480 processors on the Iridis5 HPC at the University of Southampton.
Aerodynamic results
Flow field
The analysis of the flow field is conducted in the scaled condition. Figure 4 displays the streamwise velocity field for all four cases, along with two-dimensional streamlines on a horizontal plane at Y = 200.9 mm (full scale), which passes through the axis of the wheels and the axles. Figure 5 shows the corresponding instantaneous vertical vorticity (ω
y
) fields, visualizing regions of strong vortical motion in the flow. Towards the outside of the bogie, the regions with high negative values (blue colour) represent the shear layer detached from the surface of the car body. For case m100 and the reference case, presented in Figure 4(a) and (b) and in Figure 5(a) and (b), the side components are almost completely shielded by the bogie cavity from the high-speed air flow. Meanwhile, the outer part of the rear wall of the cavity is exposed to the detached shear layer originating from upstream. However, as the lateral extension of the side frame increases, for cases 200 and 400 shown in Figure 4(c) and (d) and in Figure 5(c) and (d), some of the side components protrude out of the cavity and become exposed to the external high speed flow. Consequently, the protruding side components deflect the high-speed flow away from the rear corner of the cavity wall, as indicated by the red arrows. The differences in the flow field are primarily caused by changes in the position of the bogie side components. When the side components are shielded by the cavity, the detached shear layer from the front edge bypasses them and impinges on the rear wall. However, when the side components protrude further, they shield the rear wall, preventing it from directly facing the shear layer. Average streamwise velocity contours and streamlines of the four cases on a horizontal slice at Y = 209 mm (full scale). H0 is the car body height; (a) Case m100; (b) Reference case; (c) Case 200; (d) Case 400. Instantaneous vorticity fields of the four cases, H0 is the car body height; (a) Case m100; (b) Reference case; (c) Case 200; (d) Case 400.

Figure 6 displays the vortex structure using iso-surfaces of Instantaneous vortex structures, represented by the Q-criterion at the side of the model for four cases; (a) Case m100; (b) Reference case; (c) Case 200; (d) Case 400.
Noise source strength
The rate of change of surface pressure dp/dt can serve as a valuable indicator of the noise source strength distribution on the solid surfaces, as according to Curle
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the fluctuation of dp/dt is related to the far-field sound pressure. In Figure 7, dp/dt is plotted in decibel form, Surface contours of 
The areas with the main differences across the four cases are highlighted by dashed-line circles. The first area is the front axle box and the endplate of the lateral damper. As the side components protrude, they move out of the cavity’s shielding and directly face the shear layer detached from upstream, as shown in Figures 4 and 5. This undoubtedly increases the
Aeroacoustic results
To predict the far field pressure, the fluctuating pressure recorded on each surface element is utilized as the input for the FW-H equation.8,10,18,20–23 After obtaining the sound pressure level (SPL) at a receiver location from the reduced-scale simulation model, the results are scaled up to the full-scale situation by applying the following equations
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:
Noise spectra
The SPL is assessed at a receiver placed 20 m from the bogie centre in the Z direction. This distance is chosen to ensure it is in the acoustic far field, given this distance exceeds the acoustic wavelength at 20 Hz, the lowest frequency of interest. For simplicity, the calculations are based on free-field Green’s functions, which neglect the acoustic effects of the train geometry; in practice these would lead to reflection and scattering of the sound.
Figure 8 displays the noise spectra obtained for the four cases. Initially, the power spectral densities (PSD) were obtained utilizing Welch’s method, employing a Hanning window with a 50% overlap for each segment. With 19 to 22 segments, each approximately 0.4 s long, the frequency resolution is 2.5 Hz. Subsequently, these narrowband noise spectra are integrated to give 1/3 octave band levels. The spectra are broadband and predominantly characterized by low frequencies below about 300 Hz. Noise spectra (full scale) at 20 m for the four cases; (a) Bogie; (b) Car body.
In Figure 8(a), the bogie noise spectrum of case m100 is very similar to that of the standard case. This indicates that the shortened bogie side components are unaffected, as they remain fully shielded and the velocity inside the cavity is very low, as shown in Figure 4(a) and (b). This is also confirmed by the noise source distribution on the bogie side components, as shown in Figure 7(a) and (b). However, with an increase in the protrusion of the side frame, the SPL from the bogie decreases at frequencies below approximately 160 Hz, while it increases at frequencies above this. In Figure 8(b), the cavity noise spectrum of case m100 shows slightly higher SPL at low frequencies compared to the standard case. This is due to the shortened side components exposing more of the rear cavity wall to the upstream shear layer, as shown in Figure 5(a). Similarly, as in the bogie noise spectra, as the side components protrude, the SPL increases at low frequencies and decreases at high frequencies. These differences occur when the side components extrude because, as the side components protrude further, the influence of the detached shear layer diminishes, resulting in reduced surface flapping at low frequencies. Conversely, the impingement of the free stream becomes more significant, playing a larger role at higher frequencies.
Figure 9 illustrates the overall SPLs integrated over the range 20-1000 Hz; the lower frequency corresponds to the minimum frequency of the audible range, while the upper frequency is sufficient to cover the broad spectral peak. As shown in Figure 9(a), the unweighted SPL at this receiver due to the bogie is very similar for each case. However, the SPL due to the car body decreases monotonically as the lateral extension of the side frame increases and the difference between case m100 and Case 400 is around 3 dB. Because of the monotonical change of the car body component, the total noise also follows a similar trend and the maximum difference is around 2 dB. The reason for the reduction in the SPL from the car body can be found from Figure 7, which indicates reduced pressure fluctuations at the corner of the cavity and rear part of the car body, which is a critical area for noise radiation in the horizontal direction. Although the SPLs of the car body are lower than those from the bogie, the main contribution from the car body is primarily in the vertical direction. The overall SPLs of the four cases at the side receiver at 20 m from the track centre. (a) Unweighted; (b) A-weighted.
Figure 9(b) illustrates the A-weighted SPLs at the side receivers. As the A-weighting suppresses the effects of low frequencies, the contribution of high frequencies to the overall noise increases. Therefore, according to the noise spectra comparison in Figure 8, the SPL increase at low frequencies will have little effect, while the differences at high frequencies will have greater effect. The maximum difference in bogie noise is approximately 3 dB, while the total noise difference is around 2.5 dB. Therefore, the results in Figure 9(b) exhibit the opposite trend to the unweighted SPLs in Figure 9(a).
Sound power levels
To quantify the overall changes in noise caused by the position of the side components, the sound power levels (SWL) generated by various components are calculated. These results should be largely independent of the scattering effect of the car body. To determine the sound power, the total mean-square pressure
Figure 10 shows the A-weighted SWL of these components for the four cases, expressed in dB re Sound power levels generated by different components of the four cases (A-weighted).
Conclusions
The impact of the lateral position of the bogie side components on the generation of aerodynamic noise in the bogie region has been investigated through numerical simulations. Four configurations were considered, with side components progressively shifted outward. Analysis of the results leads to the following conclusions: 1. Sound pressure spectra decreased at low frequencies (below 160 Hz for the bogie and 300 Hz for the car body) and increased at higher frequencies as the side components became more exposed. This is because extending the bogie frame suppressed the effect of the detached shear layer (low-frequency phenomenon) but increased the influence of the wake generated by side components, affecting higher frequency noise. 2. When the bogie side components are shifted outwards by 400 mm, the overall unweighted sound pressure reduces by 2 dB but the A-weighted level increases by 2.5 dB. 3. The overall A-weighted sound power level (SWL) showed differences of more than 5 dB for the upstream dynamic and frame systems. The most extended configuration increased total A-weighted SWL by 2.9 dB compared to the reference case. 4. The reference case or case m100, with bogie components shielded by the cavity, is preferable for a lower A-weighted SWL. This also applies to the A-weighted SPL at the trackside receiver. However, the most extended configuration has the lowest unweighted SPL as it reduces the low-frequency noise from the detached shear layer on the rear corner of the cavity.
Footnotes
Acknowledgements
All simulations were performed on Iridis5 cluster at the University of Southampton.
Declaration of conflicting interests
The author(s) declared no potential conflicts of interest with respect to the research, authorship, and/or publication of this article.
Funding
The author(s) disclosed receipt of the following financial support for the research, authorship, and/or publication of this article: The work has been supported by the Ministry of Science and Technology of China under the National Key R&D Programme grant 2016YFE0205200, ‘Joint research into key technologies for controlling noise and vibration of high-speed railways under extremely complicated conditions’.
