Contact force and pressure analysis of the three-row roller pitch bearing in a large-scale wind turbine

Abstract

Pitch bearings are the key components of wind turbines (WTs). The reliability of pitch bearings affects the electric energy output efficiency of WTs. Due to its large loading ability, constant contact angle and high stiffness, the three-row roller slewing bearing (TRSB) is becoming a more attractive choice as a pitch bearing, especially in large-scale WTs. The contact force and pressure distributions significantly affect the fatigue life of a three-row roller pitch bearing (TRPB). Therefore, it is essential to propose a precise calculation method for the contact force and pressure. The present work establishes a quasi-static five degree-of-freedom (DOF) mathematical model for TRPBs, in which the bearing under general loading conditions is considered. The influences of combined external forces, overturning moments and inner ring misalignment angle on the contact force and pressure distributions of TRPBs are comprehensively investigated. According to the analysis results, the overturning moment and axial force can significantly affect the number of load-carrying rollers in each row. Furthermore, a slight variation of the inner ring angular misalignment has a significant effect on the contact force and pressure of TRPBs. Finally, it is more prone to pressure concentration in the non-crowned roller than that in the crowned roller, especially in the case of the inner ring with a misalignment angle. Since the high calculation efficiency and accuracy, the proposed method has remarkable potential applications in the fatigue life prediction and design of TRPBs.