Nonlinear dynamic study and vibration reduction of a power turret gear train with modified design parameters

Abstract

This work presents the nonlinear dynamic characteristics and vibration reduction of a numerical control power turret three-stage gear transmission system composed of four spur gears. Considering translational and rotational motions, the nonlinear lumped-parameter and multi-degrees of freedom models of modified and unmodified transmission systems are introduced to study the dynamic behavior while the time-varying mesh stiffness and backlash of gear mesh pairs are involved as internal excitations. For the requirement of high speed and low vibration, high contact ratio by modifying design parameters is suggested in this study. By numerical method, the dynamic vibration responses are calculated. Results in the time and frequency domains show that the vibration amplitudes and mesh forces are efficiently decreased after modification. The influences of key parameters, such as mesh stiffness, damping, backlash, and torque on the dynamic response are also studied here. To demonstrate the effectiveness of the proposed model, the vibration tests are conducted by two physical prototypes of the power turret. The values of vibration acceleration at different tests points and speeds are obtained and analyzed. Experimental results validate that the vibration of turret is decreased by the design improvement of gear system.