Technology enabled learning of metal forming processes for engineering graduates using virtual simulation lab

Abstract

Metal forming process is a widely used manufacturing process mainly for its economy, dimensional precision, and improved mechanical properties of the formed product. Real-time laboratory experiments are key to mechanical engineering course of metal forming. Lack of available capital in small engineering institutions constraints huge investments over machinery and necessary technologies. An interactive metal forming simulation lab is developed (i) having web-based global access to everyone (ii) with user friendly interface to move seamlessly and find topics (iii) enhancing learning by CAD simulations of metal forming processes (iv) to explore what-if situations experimenting over interactive simulation benches and (v) automatically scored e-quizzes for testing knowledge. This work helps amateur mechanical engineers and mechanical engineering undergraduate students of second, third, fourth, and fifth semesters, respectively, in learning and understanding of metal forming processes and concepts, allowing analysis and visualization of temperature changes, microstructure change, etc. This can be accessed through web address http://msvs-dei.vlabs.ac.in/ and contains over 200 modules. Each module is supported by adequate theory to reduce time and effort needed to understand different metal forming setups, various process parameters, materials, and equipments involved in the processes and provides interactive learning environment.