Sintering enhancement process based on fluidity and bonding phase strength

Abstract

The sintering process is influenced by complex low-grade ores. This study used seven types of imported iron ore, A–F and domestically produced iron ore, G, as raw materials to study their chemical composition, as well as the liquid fluidity and bonding strength of the mixed ore after single and optimised ore blending. The high-temperature characteristic test values of mixed ores are positively correlated with the weighted calculated values of individual ores. Under the sintering cup conditions, the optimal ore mixing includes a 9% increase in liquid fluidity and a 6% increase in bonding strength. The latter significantly improved the sintering yield and drum strength, reaching 75.89% and 65.67%, respectively. In addition, the consumption of solid fuel has slightly decreased by 0.06 kg·t⁻¹, and the utilisation coefficient has slightly increased. In addition, the sintering yield and quality indicators of the scheme have been comprehensively improved. Compared with the benchmark scheme, through liquid fluidity optimisation, an increase in magnetite phase, a decrease in haematite, and a significant decrease in acicular calcium ferrite were observed, interwoven with magnetite. The silicate-bounding iron oxide also showed an increase in this optimisation. In the optimisation of bonding strength, the corrosive structure interwoven with magnetite and needle shaped ferrite significantly increases, while the iron oxide bound with silicate decreases. The improvement effect of liquid phase fluidity and bonding phase strength optimisation on sintering process and mineralisation behaviour was verified through sintering cup test and mineral phase analysis.