Formation cause and oxidation behaviour of surface crack on the hot-rolled thick plate of high strength low alloy steel

Abstract

The formation causes and oxidation behaviour of two types of small-sized and irregular morphological surface cracks on S355 hot-rolled thick plate were investigated. The study employed surface pickling, microstructure analysis and inclusion observation to characterise the cracks. It was observed that the surface morphology of two types of cracks exhibited similarities, while their subsurface morphology differed. The Type-A cracks displayed a bulge shape with a rounded tail, while the Type-B cracks had a V-shaped morphology with a slender tail. The Type-A cracks predominantly consisted of FeO. The surface part of the Type-B cracks contained unusual large-sized carbon particles and Al₂O₃ inclusions, and the iron oxides within the subsurface part followed the sequence of FeO–Fe₂O₃–Fe from the centre of the cracks to the steel matrix. It was observed that the Type-A cracks originated from subsurface bubbles in the continuous casting slab, which deformed and developed into surface cracks during the rolling process. The iron oxide inside these cracks was formed through a single oxidation process, and the bulge shape in the subsurface part was a distinguishing characteristic. The Type-B cracks were attributed to surface microcracks on the continuous casting slab, which were linked to the presence of unusual large-sized inclusions. The iron oxides within these cracks underwent two oxidation processes. The subsurface morphology and oxide characteristics are the significant features to identify these small-sized and irregular morphological cracks.