Abstract
This paper presents an experimental study on microstructural and mechanical properties of injection molded microcellular foamed parts. The effects of shot size, injection pressure and mold temperature on the relative density, unfoamed skin thickness, cell population density, surface hardness and flexural strength of various regions of the injected parts were investigated. A conventional injection molding machine was modified to produce microcellular acrylonitrile butadiene styrene (ABS) foamed plates. Nitrogen gas was used as the blowing agent. The results showed that surface hardness of microcellular foamed parts are higher and their flexural strength is lower than those of the unfoamed parts. Examining the properties throughout the parts confirmed distinct variations.
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