The high brittleness of ceramic fibers represents a significant bottleneck that restricts the performance of these materials. In this study, to improve the performance of quartz yarn, high wear resistance polyamide–quartz wrapped hybrid yarns were prepared using a hollow-spindle spinning process, with polyamide filaments as the outer layer. The influence of the wrapped structure and wrapping density on the wear resistance and tensile properties of the hybrid yarn were studied in detail. Compared with the single-wrapped structure, an X-type double-wrapped structure, with opposing twist directions, significantly reduced friction damage to the quartz core yarn. When the wrapping density for both single- and double-wrapped yarns was set to 400 twists/m, the tensile properties of the polyamide–quartz wrapped yarns reached optimal performance, with the breaking load of the hybrid yarn increased by 14.57% and 11.80%, respectively, compared with the quartz yarn. These aforementioned polyamide–quartz hybrid yarns, when utilized to produce high wear-requiring materials, such as specialized sewing threads, exhibit excellent wear and break resistance, significantly broadening the application possibilities for quartz yarns.
ZhangWHeJLiJ, et al.
Influence of fabric structures and temperature on the mechanical properties of quartz braids. Text Res J2024;
94: 1002–1011.
2.
WangHQuanXYinL, et al.
Lightweight quartz fiber fabric reinforced phenolic aerogel with surface densified and graded structure for high temperature thermal protection. Composites, Part A2022;
159: 107022.
3.
ChengHFanZHongC, et al. Lightweight multiscale hybrid carbon-quartz fiber fabric reinforced phenolic-silica aerogel nanocomposite for high temperature thermal protection. Composites, Part A2021;
143: 106313.
4.
BuAZhangYXiangY, et al.
Plasma electrolysis spraying Al2O3 coating onto quartz fiber fabric for enhanced thermal conductivity and stability. Appl Sci2020;
10: 702.
5.
JinXWuXLiJ, et al.
High-temperature heat transfer simulation and optimization of quartz fiber-aerogel composite multilayer 3D fabric. Int J Therm Sci2023;
191: 108334.
6.
NiDChengYZhangJ, et al.
Advances in ultra-high temperature ceramics, composites, and coatings. J Adv Ceram2022;
11: 1–56.
7.
ZhaoZZhouGYangZ, et al.
Direct ink writing of continuous SiO2 fiber reinforced wave-transparent ceramics. J Adv Ceram2020; 9: 403–412.
8.
TaoXGuoLZhangJ, et al.
Preparation of La-monazite fiber coating on quartz fiber fabric by a repeated dip-sintering method. Mater Chem Phys2022;
279: 125753.
9.
TourloniasMBuenoMA.Experimental simulation of friction and wear of carbon yarns during the weaving process. Composites, Part A2016;
80: 228–236.
10.
WangYZhangLBuX, et al.
Facile fabrication of Joule heating-induced highly elastic, durable, and reversible thermochromic wrapped yarn enabling stretchable dynamic colored displays. Polym Test2024;
133: 108404.
11.
SeghiniMCTouchardFSarasiniF, et al.
Fatigue behaviour of flax-basalt/epoxy hybrid composites in comparison with non-hybrid composites. Int J Fatigue2020;
139: 105800.
12.
LaiM-FHuangC-HLouC-W, et al.
Using melt extraction technique to produce polypropylene/TiO2-coated stainless steel wrapped yarns and functional fabrics: Evaluations of UV resistances and electromagnetic shielding. Fibers Polym2023;
24: 1661–1670.
13.
WangYZhangLQiM, et al.
Highly stretchable, durable, and reversibly thermochromic wrapped yarns induced by Joule heating: With an emphasis on parametric study of elastane drafts. e-Polymers2024;
24: 20230189.
14.
YangQWangXDingX, et al.
Fabrication and characterization of wrapped metal yarns-based fabric temperature sensors. Polymers2019;
11: 1549.
15.
YanTWuYTangJ, et al.
Highly sensitive strain sensor with wide strain range fabricated using carbonized natural wrapping yarns. Mater Res Bull2021;
143: 111452.
16.
ZhaiWWangPLegrandX, et al.
Effects of micro-braiding and co-wrapping techniques on characteristics of flax/polypropylene-based hybrid yarn: A comparative study. Polymers2020;
12: 2559.
17.
HeRXuQShiL, et al.
Unique silk-carbon fiber core-spun yarns for developing an advanced hybrid fiber composite with greatly enhanced impact properties. Composites, Part B2022;
239: 109971.
18.
WeiXAouragheMAPangS, et al.
Highly stretchable electro-conductive yarn via wrapping carbon nanotube yarn on multifilament polyester yarn. J Ind Text2022;
51: 4589S–4602S.
19.
XuZZhangMGaoS, et al.
Study on mechanical properties of unidirectional continuous carbon fiber-reinforced PEEK composites fabricated by the wrapped yarn method. Polym Compos2019;
40: 56–69.
20.
JiaBAoLTangW, et al.
Processing of wool yarn/polyamide filament covered yarns and their properties and applications. J Text Res2023;
44: 58–66.
21.
LuoCGongHWuM, et al.
Preparation and properties of special basalt sewing threads. J Text Res2023;
44: 61–66.
22.
ZhaiWWangPSoulatD, et al.
Effect of the cover factor on the tensile properties of multi-core flax/polypropylene micro-braided hybrid yarns for thermoplastic biocomposites. J Ind Text2022;
51: 2874S–2896S.
23.
SuiYQiuZLiuY, et al.
Ultra-high molecular weight polyethylene (UHMWPE)/high-density polyethylene (HDPE) blends with outstanding mechanical properties, wear resistance, and processability. J Polym Res2023;
30: 222.
24.
HeYGuoZOuyangW, et al.
An investigation into water lubrication performance of UHMWPE reinforced with oriented polyester fiber of different densities. Fibers Polym2022;
23: 1692–1700.
25.
GahletiaSKaushikAGargRK, et al.
Fabrication and analysis of micro carbon fiber filled nylon filament reinforced with Kevlar, fiberglass, and HSHT fiberglass using dual extrusion system. Mater Today Commun2023;
35: 106075.
26.
MerterNEBaşerG, andTanoğluM.Effects of hybrid yarn preparation technique and fiber sizing on the mechanical properties of continuous glass fiber-reinforced polypropylene composites. J Compos Mater2016;
50: 1697–1706.
27.
MirdehghanANosratyHShokriehMM, et al.
The structural and tensile properties of glass/polyester co-wrapped hybrid yarns. J Ind Text2018;
47: 1979–1997.
28.
ZhengQFangKSongY, et al.
Enhanced interaction of dye molecules and fibers via bio-based acids for greener coloration of silk/polyamide fabric. Ind Crops Prod2023;
195: 116418.
29.
GB/T 7690.3-2013. Reinforcements. Test method for yarns. Part 3: Determination of breaking force and breaking elongation for glass fibre.
30.
AoLTangW, andWangA.Appearance and performance of linen/colored polyester wrapping composite yarn. J Text Res2019;
40: 40–47.
31.
YanTShiYZhuangH, et al.
Nanofiber-wrapped yarn and the related wrapping mechanisms. J Text Inst2022;
113: 1999–2006.
32.
PetrulisDPetrulyteS.Effect of manufacturing parameters of covered yarns on the geometry of covering components. Text Res J2009;
79: 526–533.
