Retarding the decay of temperature in the air flow field during the melt blowing process using a thermal insulation tube

Abstract

During melt blowing, most of the polymer jet attenuation occurs in the area within 2 cm from the die, due to the rapid decrease of polymer jet temperature. Therefore, keeping the polymer jet temperature above melting point for a longer time is beneficial for its attenuation. Here, a thermal insulation tube with heating ability was introduced into the air flow field during the melt blowing process. The computational fluid dynamics technique was employed to investigate the effects of the thermal insulation tube on the air flow field. It was found that the thermal insulation tube has enhancing effects on the temperature, velocity, and turbulence kinetic energy of the air flow field. Experiments were conducted to examine the fiber diameters of the final nonwovens, the results of which indicates that a die with a thermal insulation tube can achieve a higher polymer jet attenuation and that the heating effect can further enhance the attenuation. Based on the computational fluid dynamics technique, the effects of the tube diameter and length on the temperature, velocity, and turbulence kinetic energy of the air flow field were investigated.