Abstract
This work evaluates the microstructure and corrosion behaviour of Al coating deposited by cold spraying onto FSW AA2219 alloy. The results showed that a dense coating could be deposited on the FSW joint surface with low porosity (0.77%). XRD analysis indicated that no new phases were formed during the spraying. Refined grains were observed in the coating as expected by SEM results. Electrochemical tests revealed the coating had positive corrosion resistance performance. Immersion tests confirmed that the coating effectively withstood the corrosion attack in an aggressive environment and a typical intergranular corrosion can be observed in the surface of the coating particles.
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