The contour method (CM) was applied to obtain residual stress field in the round-rod titanium alloy specimen fabricated by laser power bed fusion additive manufacturing. In order to improve the accuracy of CM, two methods were investigated. One employed a steel block glued to the specimen to shift the surface stress uncertainties. The other is to reconstruct the stress based on the eigenstrain inverse analysis method. Results show that both methods can improve the measurement accuracy on the surface layer stress to a certain extent. Attaching steel block would affect the cutting process and cause new test errors. The stress reconstruction method requires surface stress results and eigenstrain basis function with an order of at least 10.
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