The erosion behaviour of a nickel-based alloy coating under high-speed hot airflow erosion caused by propellant combustion was studied. The coating was prepared on the PCrNi3MoVA steel substrate via plasma transferred arc, and the coating was subjected to an erosion test using a pressure-vented vessel to simulate the high temperature and high-pressure airflow erosion environment generated by the propellant combustion. The eroded surface was analysed using a scanning electron microscope and an X-ray diffractometer. The results show that the main phases in the coating are Ni solid solution and the hard phases consisting of borides and carbides. The erosion process will cause thermal shock cracks on the surface of the coating, and the carbide on the surface will be fractured, and wiped off by the hot air flow, forming an erosion pit.
BernsteinH.Materials issues for users of gas turbines. 35th Turbomachinery Symposium; Texas 2006.
2.
ShuaeibFM, BenyounisKY, HashmiMSJ.Material behavior and performance in Environments of extreme pressure and temperatures. Reference Module in Materials Science and Materials Engineering. 2017.
3.
DhitalD, LeeJR, FarrarC, A review of flaws and damage in space launch vehicles: Motors and engines. J Intell Mater Syst Struct. 2014;5:524–540. doi: 10.1177/1045389X13493360
4.
PuttiAA, ChopadeMR, ChaudhariPE.A review on gun barrel erosion. Int J Curr Eng Technol. 2016;march(special issue 4):231–235.
5.
LawtonB.Thermo-chemical erosion in gun barrels. Wear. 2001;251:827–838. doi: 10.1016/S0043-1648(01)00738-4
6.
NarayananBK, DuraiselvamM, NatarajanS, Laser material processing of nickel superalloy for improved erosion resistance. Mater Manuf Processes. 2017;32(14):1596–1605. doi: 10.1080/10426914.2017.1339312
7.
ThirugnanasambanthamKG, NatarajanS.Degradation mechanism for high temperature erosion in surface modified IN718 superalloy. Surf Eng. 2014;31(1):24–28. doi: 10.1179/1743294414Y.0000000377
8.
BonakdarA, Molavi-ZarandiM, ChamanfarA, Finite element modeling of the electron beam welding of Inconel-713LC gas turbine blades. J Manuf Process. 2017;26:339–354. doi: 10.1016/j.jmapro.2017.02.011
9.
KamalS, JayaganthanR, PrakashS.High temperature cyclic oxidation and hot corrosion behaviours of superalloys at 900A degrees C. Bull Mater Sci. 2010;33(3):299–306. doi: 10.1007/s12034-010-0046-4
10.
JianZ, CaG, XudongL, High temperature oxidation behaviour of arc ion plated NiCoCrAlYSi coating on gun steel. Trans Mater Heat Treat. 2015;36(6):197–201.
11.
LiG-l, LiY-l, DongT-s, Microstructure and wear resistance of TIG remelted NiCrBSi thick coatings. Adv Mater Sci Eng. 2018.
12.
ChenX, QinX, ZhuZ, Microstructural evolution and wear properties of the continual local induction cladding NiCrBSi coatings. J Mater Process Technol. 2018;262:257–268. doi: 10.1016/j.jmatprotec.2018.05.034
13.
RaniS, AgrawalAK, RastogiV.Failure investigations of a first stage Ni based super alloy gas turbine blade. Mater Today: Proc. 2018;1:477–486.
14.
HuHX.Comparison of Inconel 625 and Inconel 600 in resistance to cavitation erosion and jet impingement erosion. Nucl Eng Des. 2010;240(10):2721–2730. doi: 10.1016/j.nucengdes.2010.07.021
15.
BircanB, FidanS, CimenogluH.Solid particle erosion behavior of Inconel 718 super alloys under elevated temperatures. J Achieve Mater Manuf Eng. 2014;66(1):5–12.
16.
Al-FadhliHY, StokesJ, HashmiMSJ, The erosion-corrosion behaviour of high velocity oxy-fuel (HVOF) thermally sprayed inconel-625 coatings on different metallic surfaces. Surf Coat Technol. 2006;200(20-21):5782–5788. doi: 10.1016/j.surfcoat.2005.08.143
17.
Jong Jip KimJHJ, Seong JaiC, Kyung JinY.Solid particle erosion of Inconel 625 at elevated temperatures. J Mater Sci Lett. 2000;19:759–761. doi: 10.1023/A:1006739901511
18.
OkitaR, ZhangY, McLauryBS, Experimental and computational investigations to evaluate the effects of fluid viscosity and particle size on erosion damage. J Fluids Eng. 2012;134(6):061301. doi: 10.1115/1.4005683
19.
NorlingR, OlefjordI.Erosion–corrosion of Fe- and Ni-based alloys at 550°C. Wear. 2003;254(1-2):173–184. doi: 10.1016/S0043-1648(02)00299-5
20.
DumitrescuR, GherghescuI, CiucăS.Thermal shock Influence on some abrasive wear resistant nickel and cobalt complex alloy's microstructure and properties. Adv Mat Res. 2015;1114:214–218.
21.
GürgenS, DiltemizSF, KuşhanMC.Oxidation and thermal shock behavior of thermal barrier coated 18/10CrNi alloy with coating modifications. J Mech Sci Technol. 2017;31(1):149–155. doi: 10.1007/s12206-016-1214-2
22.
MudgalD, SinghS, PrakashS.High temperature cyclic oxidation behavior of Ni and Co based superalloys. J Miner Mater Charact Eng. 2012;11(3):211–219.
23.
NorlingR, NylundA.The influence of temperature on oxide-scale formation during erosion–corrosion. Oxid Met. 2005;63(1-2):87–111. doi: 10.1007/s11085-005-1953-4
24.
AlkidasAC, ChristoeCW, CavenyLH, Erosiveeffects of high pressure and high temperature gases on steel. J Eng Mater Technol. 1977;July(3):239–243. doi: 10.1115/1.3443526
25.
SummerfieldM, CavenyL, ChristoeC, Erosive effects of various pure and combustion-generated gases on metals. Part II. Princeton Univ. (NJ
): Dept. of Aerospace and Mechanical Sciences; 1977.
26.
GaoY, WangC, HuangJ, Microstructure and wear resistance of Ni60 layer prepared by high-frequency induction cladding. Rare Met Mater Eng. 2011;40:309–312.
27.
ReinaldoP, D'OliveiraA.Nicrsib coatings deposited by plasma transferred arc on different steel substrates. J Mater Eng Perform. 2013;22(2):590–597. doi: 10.1007/s11665-012-0271-7
28.
YaoJ, YangL, LiB, Characteristics and performance of hard Ni60 alloy coating produced with supersonic laser deposition technique. Mater Des. 2015;83:26–35. doi: 10.1016/j.matdes.2015.05.087
29.
HuYL, LinX, SongK, Effect of heat input on cracking in laser solid formed DZ4125 superalloy. Opt Laser Technol. 2016;86:1–7. doi: 10.1016/j.optlastec.2016.06.008
30.
ZhubingC, ZhiweiH, ZhongguangW.Thermo–mechanical fatigue behavior of Ni–based superalloy coated with Ni–Cr–Al–Y. Acta Metall Sinica. 2009;45(7):820–825.
