Toughness and fatigue resistance of welds and associated heat-affected zones (HAZs) in high-strength steels are important design parameters in structural applications. Acicular ferrite microstructures, which can be achieved through control of weld process and nucleant (inclusions or precipitates) characteristics, are often regarded as key to enhancing weld metal and HAZ properties of welded steels. This paper addresses the transformation characteristics of acicular ferrite related to alloying and weld processing as well as the specific role of acicular ferrite in weld performance, along with future research needs to identify weld processes suitable to specific alloying strategies.
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