Owing to the problem of the incipient fault characteristics being difficult to be extracted from the raw vibration signal of rolling element bearing, based on the empirical mode decomposition and kurtosis criteria, a fault diagnosis method for rolling element bearing is proposed by reducing rolling element bearing foundation vibration and noise-assisted vibration signal analysis. Firstly, rolling element bearing vibration signal is decomposed into a set of intrinsic mode functions using empirical mode decomposition and the intrinsic mode function component with the maximal kurtosis value is selected. Afterwards, zero mean normalization is applied to the selected intrinsic mode function component, and then the intrinsic mode function’s foundation vibration components within ± 2 X rms are removed to minimize the interference. In order to eliminate interruption and intermittency after removal of the foundation vibration components, white noise is added to the newly generated signal. The noise-added signal is decomposed via empirical mode decomposition, and later on, IMF1 with the highest frequency band is selected and demodulated using envelope analysis. The resulting envelope spectrum can show more significant fault pulse characteristics, which are highly helpful to diagnose the rolling element bearing incipient faults. The proposed method in this paper was applied to the fault diagnosis for low noise REB 6203 and the testing results showed that the method could identify the rolling element bearing incipient faults accurately and quickly.

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A fault diagnosis method for rolling element bearing (REB) based on reducing REB foundation vibration and noise-assisted vibration signal analysis